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研究生: 黃彥溥
Huang, Yen-Pu
論文名稱: 高功率照明用發光二極體之一次光學透鏡設計最佳化及製程規劃
Optimum Design and Manufacturing Process of the Lens of a High Power Light Emitting Diode for Illumination
指導教授: 蕭德瑛
Shaw, Dein
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 92
中文關鍵詞: 發光二極體光學設計
外文關鍵詞: LED, optical design
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  • 本研究的目的在於設計一個照明用高功率發光二極體的一次光學(透鏡與光源間沒有其他介質)透鏡及其製程規劃。照明用的發光二極體的透鏡設計目標是盡量使光照度均勻分佈,又要盡量使所有的光線都能射到目標區。然而發光二極體的發光特性為朗伯型的放射,本研究之方法為利用光路折射、反射與全反射等原理互相搭配組合的機制來嘗試達到射出光源均勻的目的,小偏折角度的光線先將其引導到外圍,而大偏折角度的光線則引導其往前集中收斂;透鏡曲面的輪廓的設計則使用了精準的設計機制與電腦輔助計算,並進行了初步的實驗。除上述之外還要兼顧到透鏡量產製造的可能性,因為成本考量而要設計射出成型模具,所以要在兼顧光學表現的情形之下將透鏡的輪廓修改成可以射出成型的幾何外型,再進行了第二階段的實驗。發光二極體的光源為面光源,本研究發現透鏡的設計無法完全滿足面光源上每一點的輸出需求,所以必須以最佳化的方式來權衡出透鏡輪廓的最佳解。


    The purpose of this research is to design a first-order(without other medium between lens and light source)lens of a high power light emitting diode(LED) for illumination. The manufacturing process of designed lens is also studied. The lens is designed to make the lights distributed on the objective surface as uniform as possible. The optical character of the light emitted from LED chip is lambertian emitting. The design algorithm of the light uniformity is obtained by means of reflection, total reflection and refraction. By using the optical mechanisms described above, we divided the light ray into small-angle ( light between optical axis ) light zone, and large-angle light zone. The computer is used to do the precise calculation to design the profile of the lens. To prove the design results is practical, several experiment are completed. In addition,, the production method is also considered. Considering the design of injection mold, the geometry and profile of the lens is modified and the optical performance of the modified lens is almost same as the original design. After the real lens fabricated, optical experiment is also proceeded. It is noted that due to the light of LED is not a point light source, therefore, the designed lens cannot reflect and refract every light ray in optimized way. It is necessary to use the optimum method to find the best lens profile.

    目錄 第一章 緒論 11 1.1前言 11 1.2文獻回顧 13 第二章 基本理論介紹 20 2.1發光二極體發光原理 20 2.2光學原理 23 2.2.1幾何光學原理 23 2.2.2照度計算原理 25 2.2.3朗伯放射原理 27 3.1光路路徑引導透鏡設計 28 3.1.1整體光線區域規劃 28 3.1.2光路路徑引導透鏡設計的巨觀基本概念 29 3.1.3光路路徑引導透鏡設計的微分概念 31 3.1.4第二區光線的透鏡輪廓 32 3.1.5第三區光線的透鏡輪廓 33 3.1.6第五區與第六區光線的透鏡輪廓 35 3.1.7第一區光線的透鏡輪廓與第四區光線的不予控制 37 3.1.8影響各區域光線規劃的參數 40 3.2第一階段實驗 41 3.3針對量產化的光學設計 47 3.4製程規劃 55 3.4.1射出成形簡介 55 3.4.2成形品數與模窩配置 56 3.4.3分模線、澆口和流道的選擇 57 3.4.4動態誤差補償與模具的製造 58 3.4.5流道、澆道與澆口的制訂 60 3.4.6頂出方法的決定 65 3.4.7模具實體介紹 68 3.5第二階段實驗 75 3.5.1機構封裝與最終實驗 75 3.5.2透鏡的成本評估 78 第四章 結果討論與未來工作 80 4.1結果討論 80 4.2 未來工作-遺傳演算法最佳化設計 83 4.2.1遺傳演算法原理-遺傳演算法基本流程 83 4.2.2遺傳演算法原理-浮點數與二進制編碼間的轉換 84 4.2.3透鏡輪廓建構模式納入遺傳演算法的進化流程 86 4.2.4 面光源的模擬 88 4.2.5 光線追跡 89 4.2.6 透鏡輪廓參數浮點數與二進制編碼轉換 90 參考文獻 92

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