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研究生: 張愷臨
Kae-Lin Chang
論文名稱: 以顧客需求為導向之電腦輔助產品變異設計
Computer-Aided Product Variant Design based on Customer Requirements
指導教授: 瞿志行
Chih Hsing Chu
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2007
畢業學年度: 95
語文別: 中文
論文頁數: 130
中文關鍵詞: 新產品開發顧客需求品質機能展開形態圖產品變異設計
外文關鍵詞: new product development, customer requirements, quality function deployment, morphological chart, product variant design
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  • 即時上市與產品生命週期管理為新產品開發成功的關鍵,而產品生命週期管理始於概念設計階段的模糊前端顧客需求,又概念設計階段的決策對後端生產製造的影響極大。本研究旨於修正品質機能展開與形態圖分析方法的缺失,藉以建構基於顧客需求之電腦輔助概念設計工具,協助設計初學者快速產生符合顧客需求之變異性產品設計,有效提高產品設計的時程以達到即時上市之目的。主要提出一項三合一單步驟品質機能展開(One-Step QFD: 3*HOQ),分別由行銷人員、設計人員與製造人員,同步以三個獨立的品質屋直接連結顧客需求與產品功能、產品規格與功能模組,降低瀑布式展開過程中發生失真的機率,同時減少實作時間與成本。此外利用其分析結果,確立零件資料庫中與顧客需求相關之實體零件,產生對應之三維形態圖,並以此為基建立MVC架構之三維產品參考平台,傳遞納入顧客需求的設計知識,可線上即時顯示零件散裝之視覺化結果。最後經由具工業設計背景學生參與的實驗,以變異性電腦滑鼠概念設計為測試目的,驗證上述產品參考平台之效能,實驗組同學使用平台後可於相同時間內,較對照組產生更多符合顧客需求的設計草圖,且全數符合可製造性。於產品生命週期管理應用上,則以B2B商業模型作業的延伸應用情境為例,顯示該平台可有效促成產品資訊的溝通以節省人力與不必要的會議,即時提供多樣化的變異性產品設計方案與報價,同時提高使用既有零件與模組的機會以降低製造成本。本研究首創以顧客需求為導向之電腦輔助產品變異設計,並成功地透過具體實驗與延伸應用驗證其實際效用與實用價值。


    High quality, low cost, and time-to-market are three key factors in new product development. They not only require excellent marketing strategy, design capability, and manufacturing technology, but also depend on good information management in a product life cycle. This research proposes a new method, One-Step QFD: 3*HOQ, to overcome the deficiency of QFD practices in new product development. In the method, marketing people, design engineers, and manufacturing staff concurrently work together on linking customer requirements to product functions, product specifications, and functional modules, thus reducing misalignment between the cascade process between HOQ’s and lowering the complexity of implementing traditional QFD. A customer-oriented 3D morphological chart is then constructed with the part models more correlated to the customer requirements which have been identified by the new QFD method. This online morphological chart works as a computer-aided tool for conceptual design of simple variant products. A prototype software system id implemented based on the MVC structure. Conceptual design experimentation is conducted with the system to verify its effectiveness. In the experiment, a group of industrial design students generate design alternatives for sketches of computer mouse with the aid of this tool, while the other group performs the same task without it. The result shows that the first group outperforms the second one by producing more sketches that all fulfill manufacturability of the product. In addition, a scenario of B2B business operation demonstrates that the morphological chart facilitates product information dissemination in a product life cycle.

    目錄 中文摘要 i 西文摘要 ii 誌謝辭 iii 目錄 iv 圖目錄 vi 表目錄 viii 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 2 1.3 研究範圍與假設 3 1.3.1 實體零件定義 4 1.3.2 產品功能定義 4 1.3.3 產品規格定義 4 1.3.4 功能模組定義 5 1.4 研究步驟與架構 5 第二章 文獻回顧 8 2.1 電腦輔助概念設計 9 2.2 公理設計 10 2.3 品質機能展開 11 2.3.1 品質機能展開應用層次 14 2.3.2 品質機能展開實作缺失 18 2.4 形態圖分析 20 2.4.1 形態圖分析之缺點 20 第三章 三合一單步驟品質機能展開 22 3.1 研究方法 One-Step QFD(3*HOQ) 24 3.1.1 HOQ1. 轉換顧客需求至產品功能 24 3.1.2 HOQ2. 轉換顧客需求至產品規格 25 3.1.3 HOQ3. 轉換顧客需求至功能模組 26 3.1.4 優先順序建立 26 3.1.5 實體零件對應 28 3.2 顧客導向三維形態圖 29 3.3 One-Step QFD之正當性 30 3.4 One-Step QFD之應用層次 31 第四章 方法論實作 33 4.1 滑鼠簡介 33 4.1.1 基本組成元素 33 4.1.2 功能性模組定義 34 4.1.3 滑鼠功能性模組 34 4.2 實作流程 35 4.2.1 收集顧客需求 36 4.2.2 確認顧客需求 39 4.2.3 One-Step QFD (3*HOQ) 同步實作 43 4.2.4 結果分析 43 4.2.5 建立零件對應 44 4.2.6 建構平台 44 4.3 實作結果 44 4.3.1 排序分析 44 4.3.2 平台實作 46 4.3.3 平台操作 49 第五章 創新性產品變異設計平台結果驗證 56 5.1 驗證設計人員使用平台之實驗規劃 56 5.1.1 篩選受測者 57 5.1.2 量化衡量指標 59 5.1.3 質性驗證方法 59 5.2 實驗發現 59 5.3 企業用操作情境 63 5.3.1 B2B商業模型行銷人員實際操作 63 5.3.2 B2B商業模型報價人員實際操作 65 第六章 結論與未來研究方向 68 6.1 結論 68 6.2 未來研究方向 69 參考文獻 71 附錄一 One-Step QFD 實作原始資料 75 A. 受訪原始資料與解釋需求 75 B. 顧客需求分層與顧客需求相對重要性 92 C. 三合一單步驟品質機能展開對應結果 100 附錄二 零件資料庫 113 附錄三 One-Step QFD 實作排序結果 124 A. 產品功能排序結果 124 B. 產品規格排序結果 125 C. 功能模組排序結果 125 附錄四 實驗基本規則 126 附錄五 產品規格 128 附錄六 工程規格 130

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