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研究生: 林溥如
Pu-Ru Lin
論文名稱: 熱微機電元件研究
Thermal MEMS Devices Study
指導教授: 葉鳳生
Fon-Shan Huang
黃瑞星
Ruey-Shing Huang
吳清沂
Ching-Yi Wu
口試委員:
學位類別: 博士
Doctor
系所名稱: 電機資訊學院 - 電子工程研究所
Institute of Electronics Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 142
中文關鍵詞: 熱傳分析熱光元件熱電元件微機電系統
外文關鍵詞: Thermal analysis, Thermo-optic Mach-Zehnder, Thermo-electrical device, MEMS
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  • 隨著電子元件尺寸的縮小,元件內部熱管理的需求也越來越殷切。本論文主要的研究是微機電熱元件,干涉式熱-光耦合元件在矽基板上的熱傳導模型,主要應用於光通訊上的訊號開關與調變;以及熱-電耦合元件製作在軟性基板上,應用於非平坦的表面量測溫度。
    干涉式熱-光元件製作在矽基板上的主要的問題是需要很大的操作功率,方能達到訊號切換的目的。本論文利用背蝕刻矽基板的效應,設計 (剩餘矽晶片的厚度)以及 (蝕刻凹槽的寬度),將可使矽基板造成的問題消除,並且利用干涉的波導相對於蝕刻凹槽非對稱的設計概念,在元件的操作功率與反應時間的取捨中,得到最佳化的設計。
    現今溫度的感測器,大部份為平面式的,這是因為感測的材料製作於硬質的基板上(如矽基板),若要實現非平面式的感測,則需製作於軟性基板上;軟性基板另一個優點是具有低熱傳導係數,熱電感測元件製作25μm厚的PI基板上,即可得到足夠的溫差(0.8 oC),輸出的熱電壓足以做為溫度感測用。
    本論文研究64個串聯Cu-Ni熱電偶的製作與特性,藉由改變蝕刻液的比例(9M KOH 和1M C2H7NO),對聚亞醯胺基板做垂直孔洞的結構,使元件的感測方向是橫向立體的,完成的熱電堆尺寸為溫度感測器的零敏度為0.44mV/K。


    The thermal management becomes more significant because of the continuing shrinkage of electronics devices. The thermal MEMs devices are the major topics in the thesis. The thermo-optic and thermo-electro devices are involved. The Mach-Zhender type thermo-optic devices are used for the application of switch and modulator in optical communication. The thermo-electro devices on the flexible substrate can be used for measuring temperature of non-planar objects.

    The main issue of a Mach-Zherder interferometer based thermo -optic switch is that it needs large heating power to get adequate phase shift for switching. This is due to the nature of silicon substrate which possesses very high thermal conductivity. A device structure of etching in a silicon groove underneath the heated arm of waveguide was to suppress the heat loss through the bulk silicon substrate. This study shows that the optimum design of the device is obtained when the silicon etched groove is located asymmetrically with respect to the two waveguide brances.

    Most of temperature sensors are made in planar type because of the substrate. To realize non-planar temperature measurement the devices are needed to fabricate on flexible substrate. The thesis presents the fabrication and characterization of a three-dimensional (3D) thermopile;
    consists of 64 Cu-Ni series connected thermocouples on polyimide (PI) flexible substrate. Using wet etching to etch through 25 μm PI, the cold and hot junctions of thermocouples are formed on the top and bottom surface of PI substrate. This 3D layout design differentiates its
    innovative uniqueness from the traditional 2D planar thermopiles that have both hot and cold junctions on the same plane. The experimental studies on the PI etching with respect to the concentrations of KOH and C2H7NO in the etching solution conclude that the optimal composition of the etchant is 9M KOH with 1M C2H7NO and etched at 80 oC.

    A measured sensitivity of 0.44mV/K is realized in the fabricated device. The temperatures measured by the 3D thermopile are close to those obtained with a digital thermometer, demonstrating that 3D flexible thermopiles has great potential to provide low cost thermal sensor.

    第一章 緒論 1 1.1 微機電簡介 2 1.2 微機電市場 3 1.3 光通訊概論 5 1.4 溫度感測器概論 6 1.5 微機電技術 9 1.5.1 體型微加工技術 (Bulk Micromachining) 9 1.5.2 面型微加工技術 (Surface Micromachining) 13 1.5.3 微光刻電鑄模造技術 13 1.5.4 雙面對準 (Double-side align) 14 1.5.5 DRIE (Deep Reactive Ion Etching) 15 第二章 熱光元件 – Mach-Zehnder Switch 27 2.1 本章簡介 27 2.2 Mach-Zehnder干涉理論 29 2.2.1 傳統光學理論 29 2.2.2 積體光學理論 30 2.2.3 MZ元件的熱光耦合效應(thermal-optic effect) 32 2.3 ANSYS模擬 33 2.3.1 熱傳分析 33 2.3.2 有限元素分析 40 2.3.3 元件模型與設計參數 48 2.3.4 模擬結果討論 50 2.4 結論 54 第三章 熱感測元件 – 熱電堆(Thermopile) 75 3.1 本章簡介 75 3.2 熱電效應原理 77 3.2.1 Seebeck Effect 78 3.2.2 熱電三定律 79 3.3 三維軟式熱電堆元件 80 3.3.1 基板選擇 80 3.3.2 熱電偶材料 82 3.3.3 熱電堆元件設計 83 3.4 三維立體熱電堆的製作 85 3.4.1 Polyimide蝕刻製程 85 3.4.2 增進PI蝕刻後平整度 85 3.4.3 元件製作流程 86 3.4.4 元件製程條件 87 3.5 實驗結果與討論 87 3.5.1 KOH與C2H7NO蝕刻Polyimide的結果 87 3.5.2 熱電堆測量 89 3.6 結論 92 第四章 總結 122 附錄A 124 A.1 一維線性元素 124 A.2 二維線性三角形元素 125 A.3 二維線性四邊形元素 127 附錄B 130 附錄C 135 參考文獻 140

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