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研究生: 許馨文
論文名稱: 以三維足型資料建置客製化鞋楦
Construct Customized Shoe Last by Using 3-D Foot Scanning Data
指導教授: 王茂駿
Wang, Mao-Jiun J.
口試委員: 林志隆
郭建甫
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 77
中文關鍵詞: 足型分類資料挖礦群集分析尺碼系統客製化變形鞋楦
外文關鍵詞: foot type classification, data mining, cluster analysis, sizing system, customization, deformation, shoe last
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  • 本研究目的為蒐集台灣地區1033位18到30歲的男性與752位18到40歲的女性受試者之三維足型資料,進行足型分析,並提出一套足型分類尺碼系統,最後以足型分類尺碼系統中的代表足型為例,建置客製化鞋楦。
    首先利用資料挖礦方法找出對於足型具有代表性之足部參數,分別為「足長」、「足寬直線」與「足弓高」,分別屬於長度、寬度與高度三個維度之相關尺寸,可對足型有更好的解釋程度;其次將國人的足型依性別各分成四種代表類型,並給予語意上的描述,男性為「低足弓窄短型」、「高足弓窄短型」、「高足弓寬長型」和「低足弓寬長型」,女性部分則為「高足弓寬長型」、「高足弓平均型」、「低足弓平均型」和「低足弓窄短型」;再者,以這些參數作為足型分類的依據,並結合實務生產情況,選擇適當的尺碼分類原則,建立一套有架構且符合國人的尺碼系統,藉以了解國人的足型差異,後續將本研究之足型資料庫樣本與分類尺碼系統進行疊合,在男女性之涵蓋率分別可達95.93%和92.02%。
    在實務方面,提出一套鞋楦寬放與縮放機制,針對足型資料重複驗證,男女性之平均誤差值分別為10.91 mm與10.46 mm,可有效改善過去以等比例縮放所造成的合腳性問題;並利用電腦輔助設計軟體,將縮放機制實際應用於男性代表足型。並以本研究所提出之足型分類尺碼系統中的代表足型為例,實際製作出其客製化鞋楦,期望達到具有快速且高解釋程度之效,以期應用在大量客製化之鞋具製作。


    The purpose of this study was to collect the foot dimensions of 1033 Taiwanese males and 752 females aged 18-40 years and to classify three-dimensional foot shapes. Foot type sizing system and a customized shoe last were built based on the results of the foot type classification and some practical considerations.
    Principle component analysis was applied to obtain the important dimensions, including foot length, foot width and the arch height. The parameters belong to the length, width and height of the foot dimensions for better foot shape explanation. Clustering analysis was performed to identify four foot shapes including : narrow-short with low arch height, narrow-short with high arch height, wide-long with high arch height and wide-long with low arch height for males; wide-long with high arch height, average with high arch height, average with low arch height and narrow-short with low arch height for females. Moreover, we established a category sizing system to differentiate the foot shape of the people by gender.
    In application, we proposed a shoe last design based on the foot shape of this study. Finally, the customized shoe last design is expected to achieve fast and high degree of mass customization of shoes with production.

    目錄 摘要 i Abstract ii 誌謝 iii 目錄 iv 圖目錄 vi 表目錄 viii 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機 2 1.3 研究目的 3 第二章 文獻探討 4 2.1 足部構造與特徵 4 2.1.1 足部骨骼構造 4 2.1.2 足部特徵差異之影響因素 6 2.2 國人足型分類系統 6 2.3 資料挖礦方法於足部尺寸之應用 9 2.4 鞋具製作流程介紹 11 2.5 鞋楦之基本認識 11 2.5.1 鞋楦基本型態 12 2.5.2 鞋楦對於足部舒適度的重要性 14 2.5.3 鞋楦寬放系統 14 2.5.4 鞋楦製作方法 19 2.5.5 鞋楦之尺碼訂定標準 22 2.6 文獻小結 24 第三章 研究方法 25 3.1 受試者基本資料 25 3.2 實驗儀器與設備 26 3.3 足部尺寸定義 27 3.4 實驗方法步驟 28 3.4.1 實驗前準備階段 28 3.4.2 實驗階段 29 3.4.3 數據處理階段 29 3.5 數據處理分析 30 第四章 研究結果 33 4.1 足型分類 33 4.1.1 主成分分析及主要維度定義 33 4.1.2 決定分群數目 35 4.1.3 足型代表型與語意描述 37 4.2 足型分類尺碼系統 41 4.2.1 足型分類尺碼系統建立 41 4.2.2 消費者足型尺碼判定 43 4.3 客製化鞋楦製作 44 4.3.1 足型縮放機制 44 4.3.2 鞋楦製作 50 第五章 討論 58 5.1 足型分類尺碼系統比較 58 5.1.1 國外足型分類尺碼系統比較 58 5.1.2 國人足型分類尺碼系統比較 64 5.2 縮放機制驗證結果比較 66 5.3 足型分類尺碼系統之應用 69 5.3.1 大量製造鞋楦生產情境 69 5.3.2 客製化鞋楦生產情境 71 第六章 結論與建議 72 6.1 結論 72 6.2 建議 73 參考文獻 74 附錄:鞋楦寬放系統對照表(資料來源:鞋技中心) 77

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