微量添加對非等莫耳AlCrFeMnNi高熵合金之析出相與高溫磨耗性質影響

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研究生：	彭俊浩 Peng, Chun-Hao
論文名稱：	微量添加對非等莫耳AlCrFeMnNi高熵合金之析出相與高溫磨耗性質影響 Effect of non-equal molar AlCrFeMnNi high-entropy alloys on the precipitates and high-temperature-wear performance by addition of minor elements
指導教授：	蔡哲瑋 Tsai, Che-Wei
口試委員:	葉均蔚 Yeh, Jien-Wei 蔡銘洪 Tsai, Ming-Hung
學位類別：	碩士 Master
系所名稱：	工學院 - 材料科學工程學系 Materials Science and Engineering
論文出版年：	2018
畢業學年度：	106
語文別：	中文
論文頁數：	128
中文關鍵詞：	高熵合金、析出強化、高溫磨耗
外文關鍵詞：	High entropy alloys, Precipitation hardening, High-temperature wear
相關次數：	點閱：3 下載：0
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Al0.3CrFe1.5MnNi0.5 高熵合金藉由析出介金屬相具有良好時效強度，但經均質化處理後仍無法消除其 BCC 結構，使其加工性受限。本研究藉由調整成份使均質化處理後合金能維持單一 FCC 結構，並額外添加 TiC、Ti、Mo 產生不同類型之析出物，探討時效處理後不同析出物形貌對於機械性質之影響。實驗結果顯示介金屬析出物經 100 小時時效仍能維持其硬度，其中添加 Ti 之合金藉由 B2、L12、η 析出相硬度可由Hv 120 提升至 Hv 500。
此外，本研究將四款合金之時效態進行高溫磨耗試驗，並與商用熱作模具鋼 SKD61 進行比較，結果顯示四款合金具有優異之抗氧化性，四者摩擦係數僅0.1~0.3，均優於 SKD61，材料成本方面也與 SKD61 相近，證實高熵合金在較低成本之高溫材料應用端也具一定潛力。

Al0.3CrFe1.5MnNi0.5 high entropy alloy has significant age-hardening by precipitation of intermetallic phase. However, the BCC structure couldn’t be eliminated after being homogenized, which limit the workability of this alloy. This study designs the as-homogenized state with FCC structure by adjusting the composition with the addition of titanium carbide, titanium and molybdenum, and investigates the effect of precipitates after aging treatment on the mechanical properties. The results show that hardness of the alloys remains at the same level after aging for 100 hours. The hardness of the alloy with addition of titanium increases from Hv 120 to Hv 500 with the precipitation of B2, L12 and η phase.
The high-temperature wear performance of the present alloys is investigated, and compared with SKD61 steel further. The results show that the present alloys have excellent oxidation resistance and friction coefficient only about 0.1~0.3. The cost are also similar with SKD61 steel, which proves that high-entropy alloys have the potential in high-temperature applications.

致謝    I
摘要    V
Abstract    VI
目錄    VII
圖目錄    XII
表目錄    XIX
壹、    前言    1
貳、    文獻回顧    3
1.    析出強化    3
2.    高熵合金的定義    6
3.    高熵合金四大核心效應    7
3.1.    高熵效應 (High-entropy effect)    7
3.2.    嚴重晶格應變效應 (Severe-lattice-distortion effect)    9
3.3.    遲緩擴散效應 (Sluggish-diffusion effect)    11
3.4.    雞尾酒效應 (Cocktail effect)    13
4.    高溫磨耗    14
4.1.    高溫磨耗行為 [18]    14
4.2.    影響磨耗性質之因素    16
4.3.    磨耗面之釉層種類    18
5.    Al-Cr-Fe-Mn-Ni 高熵合金微結構與機械性質    23
5.1.    Al-Cr-Fe-Mn-Ni 高熵合金變形與退火微結構探討    26
5.2.    Al-Cr-Fe-Mn-Ni 高熵合金冷加工退火機械性質    26
5.3.    Al-Cr-Fe-Mn-Ni 高熵合金冷加工退火微結構演變    28
6.    Al-Cr-Fe-Mn-Ni 高熵合金成份調質微結構與機械性質分析            30
6.1.    Al-Cr-Fe-Mn-Ni 系統單相高熵合金    30
6.2.    Al-Cr-Fe-Mn-Ni 系統高熵合金 Al 變量以及 Mo 添加之影響    31
7.    高熵合金之 σ、η、TiC 相研究    33
7.1.    σ 相與 ρ 相結構探討    33
7.2.    σ 相於 Al-Cr-Fe-Mn-Ni 高熵合金之生成機制探討    35
7.3.    η 相析結構探討    37
7.4.    TiC 散佈強化探討    40
參、    研究方法    42
1.    實驗步驟    42
2.    實驗試片之製備    43
2.1.    真空電弧熔煉    43
2.2.    室溫冷滾軋加工    43
2.3.    均質化熱處理    44
2.4.    時效熱處理    44
3.    微結構與晶體結構分析    45
3.1.    X光繞射分析 (XRD)    45
3.2.    蝕刻液    45
3.3.    掃描式電子顯微鏡 (SEM)    45
3.4.    穿透式電子顯微鏡 (TEM)    46
4.    其他性質分析與量測    47
4.1.    Thermal-Calc 熱力學平衡模擬    47
4.2.    硬度分析    47
4.3.    高溫磨耗測試    48
肆、    結果與討論    49
1.    合金成份設計    49
1.1.    非等莫耳 AlCrFeMnNi 合金相模擬與統計參數    49
1.2.    非等莫耳 AlCrFeMnNi 合金改變Ni含量之微結構分析        52
1.3.    析出相模擬與合金設計    56
2.    合金之鑄造態、均質化態基本性質    59
2.1.    微結構觀察    59
2.2.    鑄造態與均質化硬度分析    63
2.3.    滾軋性質分析    64
3.    非等莫耳 AlCrFeMnNi 合金之時效態微結構與機械性質分析        65
3.1.    微結構觀察    65
3.2.    TEM 微結構分析    70
3.3.    時效硬化曲線分析    73
4.    非等莫耳 AlCrFeMnNi 合金添加 TiC 之時效態性質分析    75
4.1.    微結構觀察    75
4.2.    時效硬化曲線分析    79
5.    非等莫耳 AlCrFeMnNi 合金添加 Ti 之時效態性質分析    80
5.1.    微結構觀察    80
5.2.    時效硬化曲線分析    87
6.    非等莫耳 AlCrFeMnNi 合金添加 Mo 之時效態性質分析    89
6.1.    微結構觀察    89
6.2.    時效硬化曲線分析    94
7.    高溫磨耗性質    95
7.1.    摩擦係數分析    95
7.2.    剖面氧化層與高溫磨耗機制分析    102
7.3.    比較商用合金 SKD61    117
伍、    結論    120
陸、    未來研究方向    122
柒、    參考文獻    123
                                

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