研究生: |
蔡允哲 Tsai, Yun-Che |
---|---|
論文名稱: |
利用無電鍍鎳技術製作奈米壓印模具及其性質探討 A Study in Electroless Nickel Plating and Its Characteristics for Nanoimprint Stamp Fabrication |
指導教授: |
宋震國
Sung, Cheng-Kuo |
口試委員: |
傅建中
孟心飛 冉曉雯 |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2011 |
畢業學年度: | 99 |
語文別: | 中文 |
論文頁數: | 81 |
中文關鍵詞: | 無電鍍鎳 、奈米壓印 、模具製作 |
外文關鍵詞: | Electroless Nickel Plating, Nanoimprint, Mold Fabrication |
相關次數: | 點閱:2 下載:0 |
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本文利用無電鍍鎳技術,配合各項材料性質分析,建構出能應用於奈米壓印模具製作之實驗流程。使用此技術之原因在於:1. 無電鍍為自身還原析鍍反應,待鍍物與鍍液接觸後,鍍液中之金屬離子即可藉由還原作用析鍍於具催化性之基板表面,不受工件形狀影響,可運用於平面以及非平面壓印模具之製作。其成本低與操作簡易的特性,可大幅降低奈米壓印模具製作成本;2. 藉由無電鍍所沉積之鎳磷合金具有良好的表面粗糙度、摩擦係數以及機械強度,以此技術所製作之壓印模具,較傳統昂貴之矽模具適合於連續奈米壓印製程之應用。
本研究首先在具反應性的金屬基板上均勻塗佈光阻,並定義其圖案。光阻的定義方式包含曝光微影以及奈米壓印技術,經由此兩種製程得到具備微奈米尺度之光阻結構。最後,經由無電鍍鎳沉積鎳磷合金,並利用高分子溶劑以及氧電漿蝕刻技術將殘餘光阻移除,製作出符合精密尺寸之鎳磷合金模具。
實驗結果顯示利用無電鍍鎳技術已可成功製作出線寬120 nm,高度180 nm且具備良好結構成型性之壓印模具,經測試可於PMMA以及熱壓光阻上轉印出結構均勻之圖型,配合各項材料特性的分析,未來將能有效提供奈米壓印模具製備之具體製作方案。
關鍵字:無電鍍鎳、奈米壓印、模具製作
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