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研究生: 蔡允哲
Tsai, Yun-Che
論文名稱: 利用無電鍍鎳技術製作奈米壓印模具及其性質探討
A Study in Electroless Nickel Plating and Its Characteristics for Nanoimprint Stamp Fabrication
指導教授: 宋震國
Sung, Cheng-Kuo
口試委員: 傅建中
孟心飛
冉曉雯
學位類別: 碩士
Master
系所名稱: 工學院 - 動力機械工程學系
Department of Power Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 81
中文關鍵詞: 無電鍍鎳奈米壓印模具製作
外文關鍵詞: Electroless Nickel Plating, Nanoimprint, Mold Fabrication
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  • 本文利用無電鍍鎳技術,配合各項材料性質分析,建構出能應用於奈米壓印模具製作之實驗流程。使用此技術之原因在於:1. 無電鍍為自身還原析鍍反應,待鍍物與鍍液接觸後,鍍液中之金屬離子即可藉由還原作用析鍍於具催化性之基板表面,不受工件形狀影響,可運用於平面以及非平面壓印模具之製作。其成本低與操作簡易的特性,可大幅降低奈米壓印模具製作成本;2. 藉由無電鍍所沉積之鎳磷合金具有良好的表面粗糙度、摩擦係數以及機械強度,以此技術所製作之壓印模具,較傳統昂貴之矽模具適合於連續奈米壓印製程之應用。

    本研究首先在具反應性的金屬基板上均勻塗佈光阻,並定義其圖案。光阻的定義方式包含曝光微影以及奈米壓印技術,經由此兩種製程得到具備微奈米尺度之光阻結構。最後,經由無電鍍鎳沉積鎳磷合金,並利用高分子溶劑以及氧電漿蝕刻技術將殘餘光阻移除,製作出符合精密尺寸之鎳磷合金模具。

    實驗結果顯示利用無電鍍鎳技術已可成功製作出線寬120 nm,高度180 nm且具備良好結構成型性之壓印模具,經測試可於PMMA以及熱壓光阻上轉印出結構均勻之圖型,配合各項材料特性的分析,未來將能有效提供奈米壓印模具製備之具體製作方案。
    關鍵字:無電鍍鎳、奈米壓印、模具製作


    目錄 摘要 I Abstract II 致謝 IV 目錄 V 圖目錄 VIII 表目錄 XI 第一章 緒論 1 1.1前言 1 1.2研究動機 2 1.3文獻回顧 3 1.3.1奈米壓印技術 3 1.3.2無電鍍之機械與材料性質 6 1.3.3無電鍍法於製備微奈米結構之應用 8 1.4研究目標 14 1.5本文內容 14 第二章 理論與機制 16 2.1無電鍍鎳 16 2.1.1無電鍍鎳簡介 16 2.1.2無電鍍鎳反應機制 17 2.1.3無電鍍鎳鍍液種類與成分 18 2.1.4無電鍍鎳鍍層結構 20 2.1.5無電鍍鎳物理及化學性質 21 2.2奈米壓印 22 2.2.1奈米壓印原理 22 2.2.2壓印材料之力學特性 23 2.2.3熱壓製程參數對成形性的影響 23 2.2.4壓印過程之摩擦與黏滯現象 24 第三章 實驗方法與步驟 26 3-1實驗規劃 26 3-2基板製作 27 3-3無電鍍鎳鍍層分析 28 3.3.1無電鍍測試與鍍層組成 29 3.3.2無電鍍鎳鍍層材料與機械性質 30 3.4壓印模具製作 31 3.4.1微米模具製程 31 3.4.2奈米模具製作 32 3.4.3無電鍍填充模具結構行為 35 3.5模具表面抗沾黏處理 36 3.6壓印行為分析與探討 36 3.7實驗流程 37 3.8儀器設備 38 第四章 實驗結果與討論 43 4.1基板製作 43 4.2無電鍍鎳鍍層分析 44 4.2.1無電鍍鎳測試與鍍層組成 44 4.2.2無電鍍鎳組成與結晶結構 48 4.3微米級模具製作 51 4.4奈米級模具製作 58 4-5模具抗沾黏處理 66 4.6模具與壓印行為分析與探討 68 4.6.1光阻結構側壁與模具成型性之關係 68 4.6.2微米模具壓印測試 69 4.6.3奈米模具壓印測試 71 第五章 結論與未來工作 74 5.1 結論 74 5.2未來工作 76 參考文獻 78

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