研究生: |
呂俊麟 Lu, Chun-Lin |
---|---|
論文名稱: |
微機電感測元件及模組之應力分析與結構強化研究 Stress Analysis and Structural Enhancement for MEMS Sensors and Module |
指導教授: |
葉孟考
Yeh, Meng-Kao |
口試委員: |
蔡宏營
Tsai, Hung-Yin 李昌駿 Lee, Chang-Chun 鄭仙志 Cheng, Hsien-Chie 吳凱強 Wu, Kai-Chiang 余慶峰 Yu, Ching-Feng |
學位類別: |
博士 Doctor |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2019 |
畢業學年度: | 107 |
語文別: | 中文 |
論文頁數: | 102 |
中文關鍵詞: | 壓力計 、加速度計 、CMOS微機電麥克風 、感測元件模組 、有限單元分析 、熱循環測試 、掉落測試 、田口法 |
外文關鍵詞: | pressure sensor, accelerator, CMOS-MEMS microphone, integrated sensor module, finite element analysis, thermal cycling test, drop test, Taguchi method |
相關次數: | 點閱:1 下載:0 |
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微機電感測元件及模組研發過程中,模組內各微機電感測元件與整合後之模組於製程中或操作環境之受熱或衝擊後對結構之影響為其中重要的ㄧ環。本文目標為點出單一微機電感測器或整合模組受熱或衝擊負載後結構之脆弱處,並進ㄧ步提出提升感測器或整合模組結構強度的方法。透過有限單元分析與實驗確認結構之脆弱處,進一步利用有限單元分析與最佳化設計方法-田口法評估結構強化之方法。
本研究首先探究不同的微機電感測元件,其在製程、操作過程或結構強度測試下受熱或衝擊負載後,對結構強度影響。從力學分析的角度,提供該感測元件於開發階段結構設計的建議;如對內嵌壓力感測器之加速度計,討論其於封裝製程中受熱所產生之熱應力分析,並針對黏膠之材料參數進行分析,提出黏膠材料選擇的方向;也透過有限單元數值模擬提出減少晶片運作過程中所產生之熱應力之結構設計。另外,也針對微機電麥克風晶片進行熱循環測試與衝擊測試下,利用有限單元數值模擬及實驗方法,點出該結構之脆弱點,並利用田口法提出強化結構之建議;同時討論結構強化與元件性能提升之設計方向,並對於微機電麥克風晶片之封裝結構提出新設計。
最後,針對微機電感測元件整合模組,利用有限單元分析軟體進行熱應力分析,針對模組內各感測元件之配置等幾何參數對於熱應力之影響,亦透過田口法提出強化微機電感測元件整合模組結構之設計方向。本研究所得到之結果,可提供微機電感測元件整合模組,無論是單一感測元件或整合模組結構設計之參考。
For the development of novel micro-electromechanical systems (MEMS) devices and integrated module, the thermal and shock loading from fabrication process and operation for structural robustness is important for both single device and integrated module. The targets of this research are to identify the weakness of device structures under thermal and shock loading and to propose the structural enhancement for various MEMS devices and integrated module. Finite element analysis and experiments were applied for identification of structural weak spots in this study; furthermore, finite element analysis with Taguchi method was used to evaluate the approaches of structural enhancement.
This study evaluated the effect of thermal or shock loading under process, operation, or tests for the structure of various MEMS devices first. The proposals of the structural design for two MEMS devices, including a chip with a pressure sensor embedded in an accelerometer and CMOS-MEMS microphone, were obtained from viewpoints of stress analysis. The thermal stress generated by packaging process for the chip with a pressure sensor embedded in an accelerometer was discussed and the material of adhesive was suggested by finite element analysis. The structural design of the chip to reduce thermal stress under operation was also proposed. In addition, the weakness spots of the CMOS-MEMS microphone after thermal and shock loading were identified by finite element analysis and thermal cycling test and drop test. The parametric combinations of microphone for structural enhancement and sensitivity improvement were assessed by Taguchi method. Novel enhanced structure on print circuit board (PCB) for CMOS-MEMS microphone chip was proposed to control packaging process properly and to reduce the residue stress of adhesive.
Finally, the interaction between several parameters of integrated MEMS sensor module and residual stress generated by packaging process was evaluated. The results could provide useful suggestions for structural design of single MEMS device and integrated module.
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