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研究生: 周俐君
Li-Chun Chou
論文名稱: 晶圓代工廠多廠區之中期產能規劃問題
Medium-term Capacity Planning Problems For Semiconductor Foundry Multi-Plant
指導教授: 林則孟
James T. Lin
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系碩士在職專班
Industrial Engineering and Engineering Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 73
中文關鍵詞: 產能規劃多廠區晶圓代工中期
相關次數: 點閱:3下載:0
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  • 半導體產業經由數十年的發展,因各公司競爭能力的不同而漸漸演變成分工精細的產業,而晶圓代工即是在此分工產業鏈中的「製造服務業」,其特殊之處是採取接單式生產,需在接到客戶訂單後快速的安排生產交期。但在越來越多競爭者加入下,晶圓代工業者必須建立一套能滿足客戶需求,又能保有生產彈性的機制以提升其競爭力。本研究即是探討在晶圓代工廠在面臨需求變化快及產能不易擴充之下的中期產能規劃問題。
      本研究考量晶圓代工業是接單生產的特性,因此產能規劃是從滿足客戶訂單需求為出發點,雖然工廠產能無法於短時間內擴充,但另一種思考方向便是增加廠區間的生產彈性,透過彈性的生產規劃對客戶的需求預測做最好的分配。本研究即透過晶圓代工廠的供給與需求限制分析後,提出以購買附屬工具-「光罩」為增加產能彈性的方法,提供給決策者面臨產能淡旺季時調節產能的建議,並建構出數學模型做為產能規劃的機制,有效分配客戶需求預測,最後本研究也利用晶圓代工廠實例驗證本研究的可行性,並做出下列建議:(1) 利用購買附屬工具和增加產品認證廠區都是增加產能彈性方法,因此可考慮產品生命週期,針對生命週期長的產品進行購買多套光罩以及驗證多個廠區,有效提升產能利用率與客戶滿足率。(2) 基於代工廠為接單式生產的產業,與客戶關係更顯重要,因此產能規劃時需考慮客戶重要度,以避免利基客戶因為得不到產能而將訂單轉去其他競爭者的情形。


    第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 2 1.3 研究範圍與限制 3 1.4 研究架構 3 第二章 文獻探討 5 2.1 產能規劃 5 2.1.1 產能規劃之定義 5 2.1.2 產能規劃層級與目的 5 2.2 單廠區與多廠區產能規劃 7 2.2.1 單廠區產能規劃 7 2.2.2 不考慮新廠擴充之多廠區產能規劃問題 9 2.2.3 考慮新廠擴充之多廠區產能規劃問題 10 2.3 不同產業之產能規劃議題 14 2.3.1 半導體晶圓製造產業產能規劃問題 14 2.3.2 半導體封裝測試產業產業產能規劃問題 16 2.3.3 製藥產業產業產能規劃問題 17 2.4 產能規劃方法 18 2.5 訂單管理與滿足 20 2.5.1 訂單管理 20 2.5.2 訂單滿足 20 第三章 晶圓代工產業多廠區產能規劃分析 22 3.1 晶圓代工產業之特性分析 22 3.1.1 晶圓代工產業之特性分析 23 3.1.2 晶圓代工產業產能規劃問題分類 26 3.2 現行晶圓代工廠產能規劃問題介紹 30 3.2.1 現行晶圓代工產能規劃:訂單滿足流程 30 3.2.2 晶圓代工產能規劃考慮因素 30 3.2.3 晶圓代工產能規劃步驟 32 3.2.4 晶圓代工產能規劃範例 34 3.2.5 晶圓代工產能規劃問題定義 40 3.3 晶圓代工中期產能規劃模型 43 3.3.1 晶圓代工中期產能規劃數學模型 43 3.3.2 晶圓代工產能規劃改善結果 48 第四章 晶圓代工廠個案探討與分析 51 4.1 個案情境 51 4.2 個案產能規劃結果說明 55 4.3 敏感度分析 59 4.3.1 產品需求之敏感度分析 59 4.3.2 產品需求之敏感度分析 63 4.3.3 認證廠區增加之敏感度分析 65 第五章 結論與建議 68 5.1 結論 68 5.2 建議 69 參考文獻 70

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