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研究生: 張原瑞
Yuan-Jui Chang
論文名稱: 我國平面顯示器設備產業生產績效之探討
An Empirical Study on the Performance of Flat Panel Display Equipment Industry in Taiwan
指導教授: 蘇朝墩
Chao-Ton Su
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 工業工程與工程管理學系
Department of Industrial Engineering and Engineering Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 52
中文關鍵詞: 平面顯示器設備產業TFT-LCD產業品質績效產業競爭力設備
外文關鍵詞: FPD (Flat Panel Display), TFT-LCD, Equipment, Quality Performance
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  • 平面顯示器FPD(flat panel display)產業是我國政府大力培養與支持的重點發展產業,而綜觀全球市場,平面顯示器應用市場也將持續擴大。由於平面顯示器產業的競爭日趨激烈,面板製造廠商皆設法欲降低生產成本,其中一項關鍵之措施便是生產設備本土化,藉由整體供應鏈的在地化以降低成本。日前,政府推動了平面顯示器設備自製率倍增計劃,以降低建廠與維運成本,並扶植本土機械業轉型,期能帶動起整個產業的繁榮興盛。
    在推動平面顯示器製程設備倍增計畫之後,我國設備內製率從2003年僅有5.6%爬升到了2007年的41%。隨著設備自製率的提升,設備廠商的各項績效指標也成為重要的參考依據。本研究利用廠商所提供的品質、生產、研發以及管理系統的資訊,透過統計方法之分析,歸結出其與品質良率、遲交率以及企業營業額之相互關係,並歸納出若干建議供國內之面板設備製造廠,作為產業發展之參考依據。


    FPD (Flat Panel Display) industry has been developed and supported by our government. In the view of worldwide market, the demand of the FPD industry would gradually and continuously expanded. Owing to the keen competition of the FPD industry, the panel manufacturers are trying to reduce the production cost. Herein, the integrated of the locally production equipment would be the key measure.
    Recently, the government promoted the project of the doubled manufacturing rate of display equipment in order to reduce the building plant cost and the maintenance cost. Through the promoting project, the self- manufacturing rate of the equipment of our country increased from 5.6% to 41%. With the improvement of manufacturing rate, the every performance indexes of the equipment manufacturer becomes more important. This research collected the information of quality, production, researching and developing and administrative system from the manufacturer's institute and analyzed the information by statistical method and sum up the relationship between the yield rate, delivery accuracy and the turnover volume of the enterprise. Based on the investigations, several improvement suggestions can be draw.

    目錄 第一章 緒論........................................................................................................1 1.1 研究背景.................................................................................................1 1.2 研究動機.................................................................................................3 1.3 研究目的.................................................................................................3 1.4 研究架構.................................................................................................4 第二章 液晶顯示器及設備產業介紹................................................................5 2.1 液晶顯示器技術演進.............................................................................5 2.2 液晶顯示器廠房世代演進.....................................................................6 2.3 液晶顯示器產業特性.............................................................................7 2.4 國內液晶顯示器產業供應鏈.................................................................9 2.5 液晶顯示器製程及設備........................................................................10 2.6 我國液晶顯示器生產設備概況............................................................13 第三章 文獻回顧...............................................................................................15 3.1 供應鏈與供應鏈管理............................................................................15 3.2 績效評估………………………............................................................17 3.3 全面品質管理........................................................................................20 第四章 研究方法...............................................................................................23 4.1 問卷設計................................................................................................23 4.2 信度分析................................................................................................24 4.3 多變量變異數分析................................................................................26 4.4 相關分析................................................................................................28 4.5 研究分析流程........................................................................................32 第五章 研究分析結果.......................................................................................33 5.1 回收問卷之分佈情況............................................................................33 5.2 問卷之信度分析....................................................................................34 5.3 □ 相關分析..........................................................................................36 5.4 皮爾森相關分析....................................................................................38 第六章 結論及建議...........................................................................................41 6.1 結論........................................................................................................41 6.2 實務之模式建議....................................................................................42 6.3 產業整體之建議....................................................................................45 參考文獻.............................................................................................................46 附錄 生產績效診斷問卷.............................................................................50 圖目錄 圖1.1研究架構圖......................................................................................................4 圖2.1 FPD 產業結構圖.............................................................................................9 圖2.2面板製程關流程圖.........................................................................................11 圖2.3 Array 製程與相關設備製造商關係圖………..…………………………....12 圖2.4 Cell 製程與相關設備製造商關係圖….......…..…………………………....12 圖2.5 Module製程與相關設備製造商關係圖………………………..…………..13 圖2.6我國設備自製率…………………………………………………..………...14 圖3.1供應鏈示意圖…………………………………………………………..…...16 圖 3.2 績效衡量之步驟………………………………………………………..…...19 圖6.1面板設備產業之重點面向架構圖…………………………………….........43 表目錄 表1.1我國TFT-LCD設備自率.........................................................................................2 表1.2 2006我國TFT-LCD設備分段產值及自給率........................................................2 表2.1 液晶技術之演進………………..............................................................................5 表 3.1 企業常用績效指標釋例.........................................................................................19 表4.1問卷內容項目 ....................................................................................................25 表5.1廠商成立時間分佈 ............................................................................................34 表5.2廠商員工人數分佈 ............................................................................................34 表5.3廠商資本額分佈.....................................................................................................35 表5.4廠商近三年品質績效之相關數據 ....................................................................35 表5.5 信度分析結果 ....................................................................................................36 表5.6各信度區間對應表 ............................................................................................36 表5.7 Q5與Q35 相關分析結果.....................................................................................37 表5.8 Q13與Q35 相關分析結果 ............................................................................38 表5.9 主要研究變項之說明.............................................................................................39 表5.10企業績效與研究變項之相關係數表...................................................................40

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