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研究生: 張汝柏
論文名稱: 電子軟銲Sn-In-Zn合金液相線投影圖及其與Ag, Cu, Ni 之界面反應
Liquidus projection of Sn-In-Zn electronic solders and their interfacial reactions with Ag, Cu, Ni substrates
指導教授: 陳信文
口試委員: 陳信文
林士剛
王彰盟
王愉博
學位類別: 碩士
Master
系所名稱: 工學院 - 化學工程學系
Department of Chemical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 121
中文關鍵詞: 無鉛銲料界面反應
外文關鍵詞: Sn-In-Zn
相關次數: 點閱:2下載:0
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  • Sn-In-Zn合金是發展潛力的無鉛銲料。本研究以反應偶實驗方法,探討Sn-20.0wt.%In-x%Zn 合金 (x介於0.5wt.%-5.0wt.%)間,與Ag、Cu以及Ni基材之界面反應。包含了對銅於230℃以及260℃下之液固反應,以及150℃下對銀,鎳以及銅之固固反應。
    當鋅含量為0.5 wt.%以及0.7 wt.%時,Sn-20wt.%In-x%Zn/Cu在230oC反應,界面處生成Cu6Sn5相。將溫度提高至260oC,界面仍生成Cu6Sn5相。此結果與Sn-In/Cu之界面反應結果相似。當鋅增加至1.0 wt.%以上,Sn-20wt.%In-x%Zn/Cu之反應偶在230oC,反應則生成Cu5Zn8相。但是Sn-20wt.%In-x%Zn/Cu之反應在260oC時,鋅為1.0 wt.%時,生成CuZn相,當鋅增加至2.0wt.%則為Cu5Zn8相。此結果與Sn-Zn/Cu之反應有相似與不同之處。
    Sn-20wt.%In-x%Zn/Ag反應偶於150o反應,結果與Sn-Zn/Ag界面反應結果相似。當鋅含量為2.0wt.%、3.0wt.%、5.0wt.%時,界面皆生成三層介金屬相,分別為ε-AgZn3、γ-Ag5Zn8、ζ-AgZn相。當鋅含量低於1.0 wt.%時,界面會有三層生成相,最外層為含有銦之ζ-AgZn相,由於鋅含量之不同而有顏色上的差異,中間為結構較鬆散含有鋅溶解度之ζ相,最內層也是ζ-AgZn相,與外側相比銦含量較低。
    對鎳固固反應的部分,於Sn-20In中添加微量鋅(0.5wt.%)就會使生成相由Ni3Sn4相變成γ-Ni5Zn21相。
    藉由Sn-In-Zn三元系統液相線投影圖可以探討Sn-In-Zn之固化路徑,在本研究中將Cui等人利用CALPHAD(calculation of phase diagram)計算方法繪出Sn-In-Zn三元系統液相線投影圖進行修正,完成Sn,γ以及Zn相區,β相以及In相區由於金相處理較為困難,並未在本研究中完成。


    摘要 I 總目錄 II 圖目錄 IV 表目錄 XIII 第一章、前言 1 第二章、文獻回顧 6 相平衡 2-1-1三元相平衡及液相線投影圖 6 2-1-2 AgIn二元相平衡 8 2-1-3 AgZn二元相平衡 9 2-1-4 SnCu二元相平衡 10 2-1-5 CuZn二元相平衡 11 2-1-6 SnZn二元相平衡 12 2-1-7 Sn-Zn-Cu三元相平衡 13 界面反應 2-2-1 Sn-9Zn/Cu界面反應 14 2-2-2 Sn-xZn/Cu界面反應 15 2-2-3 Sn-9Zn-3Bi/Cu界面反應 16 2-2-4 SAC添加微量鋅/Cu之界面反應 17 2-2-5 In-49Sn/Ag界面反應 18 2-2-6 Sn-In/Cu界面反應 19 2-2-7 Sn-8Zn-5In/Cu界面反應 20 2-2-8 Sn-8Zn-20In/Cu界面反應 21 2-2-9 Sn-In/Ni界面反應 22 2-2-10 Sn-8Zn/Ni界面反應 23 2-2-11 Sn-In-Zn液固界面反應 24 第三章、實驗方法 3-1 合金製備 27 3-2 反應偶的製備 27 3-3 熔融速率量測 28 3-4反應偶的分析 29 3-5合金配置 31 3-6樣品分析 31 第四章、結果與討論 22 4-1 Sn-20In-x%Zn/Cu在230oC之液固界面反應 32 4-2 Sn-20In-x%Zn/Cu在260oC之液固界面反應 39 4-3 Sn-20In-x%Zn/Cu在150oC之固固界面反應 49 4-4 Sn-20In-x%Zn/Ag在150oC之固固界面反應 67 4-5 Sn-20In-x%Zn/Ni在150oC之固固界面反應 86 4-6 Sn-In-Zn液相線投影圖 91 4-6-1 Sn相區 94 4-6-2 γ相區 97 4-6-3 Zn相區 106 4-6-4 Sn-In-Zn三元系統液相線投影圖 114 第五章、結論 117 第六章、參考文獻 119

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