研究生: |
郭吟翎 Guo, Ying-Ling |
---|---|
論文名稱: |
六維運動量測裝置之熱誤差分析與補償 Analysis and Compensation of Thermal Error in Six-Degree-Of-Freedom Motion Measurement Device(6D-MMD) |
指導教授: |
雷衛台
Lei, Wei-Tai |
口試委員: | |
學位類別: |
碩士 Master |
系所名稱: |
工學院 - 動力機械工程學系 Department of Power Mechanical Engineering |
論文出版年: | 2009 |
畢業學年度: | 97 |
語文別: | 中文 |
論文頁數: | 90 |
中文關鍵詞: | 史都華平台機構 、CNC工具機量測系統 、六維運動系統 、雙球桿 、熱補償 |
相關次數: | 點閱:3 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本論文研究改良六維運動量測裝置,此量測裝置具史都華平台並聯式六連桿機構,以六根雙球量測桿及12個分別固定於上下平台的球軸承座,搭配一台量測電腦,構成六自由度之運動量測系統。此量測系統最大的特性為可以在一次量測過程中,得出三軸或五軸CNC工具機的全部誤差項。
此六維運動量測裝置要能夠準確的量測CNC工具機運動誤差前提是:一、上下平板球軸承中心之座標要準確起始化;二、雙球量測桿量測的實際桿長要準確量測;三、正逆轉換運算的機構參數也必須要考慮環境溫度變化反應。以上關鍵三要點只要其中一點有偏差,將導致整個量測系統的量測精度的降低。深入研究影響上述關鍵三要點之因素,發現誤差主要來自於雙球量測桿設計與加工裝配不良,導致雙球量測桿讀值不能有良好的重複精度及有足夠的測量準確度,此外,整個量測裝置於量測期間受室溫變化影響,所有零組件產生熱變形,致使量測系統之量測精度受到影響。
本研究針對此六維量測裝置的雙球量測桿進行改良設計,並對其裝置之熱誤差進行理論上的分析,推導其熱誤差理論數學模式,並進行熱誤差影響模擬,提出實驗方法實際量測雙球量測桿熱誤差值,與預測之熱誤差值進行驗證比對,並於量測系統建立熱誤差補償功能,做出一套高精度的六維運動量測裝置與系統。
參考文獻
[1]Alexander H. Slocum,” Precision Machine Design “, Prentice-Hall International Inc.,1992.
[2]K. Lau, R. Hocken and L. Haynes,"Robot Performance Measurements Using Automatic Laser Tracking Techniques", Robotics & Computer-Integrated Manufacturing, Vol. 2, No. 3/4, pp.227-236, 1985.
[3]J. B. Bryan, "A Simple Method for Testing Measuring Machines and Machine Tools", Precision Engineering , Vol. 4 , No2 , 1982.
[4]W. Knapp,"Testing NC Machine Tools with the Circular Test",Machine Tools Design and Research Conference,pp. 141-147, 1989.
[5]Y. Kakino, Y. Ihara, S. Lin, S. Hayama, K. Kawakami, M. Hamamura,"Measurement of motion accuracy and improvement of machining accuracy on ultra-high precision NC machine tools by using cross grid encoder test",Precision Eng. 62 (11),pp.1612–1616,1996.
[6] H. L. Huang, C. H. Liu, W. Y. Jywe and M. S. Wang, “High-resolution Three-degrees-of-freedom Motion Errors Measuring System for A Single-axis Linear Moving Platform”, Proceedings of the Institution of Mechanical Engineers, pp. 107-114, 2009.
[7]Kuang-Chao Fana,Mu-Jung Chen,”A 6-degree-of-freedom measurement system for the accuracy of X-Y stages”,Precision Engineering,vol.24, pp.15 -23,1998.
[8] J.Bryan,”International Status of Thermal Error Reserch”,Annals of the CIRP,vol.39/2/1990 p645
[9] K.Okushima and Y.Kakino,”Compensation of Thermal Displacement by Coordinate System Correction”,Annals of the CIRP,Vol.24/1/1975, pp.327-331
[10] G.Zhang,”Error Compemsation of Coordinate Measuring Machines”,Annals of the CIRP,Vol.34/1/1985
[11] Moshe Barash “Thermal Effects on the Accuracy of Numerically Controlled Machine Tools”,Annals of the CIRP,Vol.35/1/1986,pp255 - 258
[12] Allcock, A., “A Machine for the 21st century,” Machinery and Production Engineering, Vol. 153/3884/1995, pp. 20-23.
[13] Stewart. D., “A Platform with Six Degree of Freedom,” Proc.Institute of Mechanical Engineers, Vol.108/15/1965, pp. 371-386.
[14] Fichter, E. F., “A Stewart platform-based manipulator: General theory and practical construction,” Int. J. Robotics Research, Vol. 5/1986 ,pp. 157-186.
[15]宋孟沛,”平行六連桿工具機之定位誤差補償研究”,清華大學動力機械工程學系碩士論文,1999。
[16]A.J.Patel,K.F.Ehmann,”Volumetric Error Analysis of a Stewart Platform-Based Machine Tool”,Annals of the CIRP,46 (1997) 287-290.
[17] Jelenkovic, Leonardo, Budin, Leo,”Error Analysis of a Stewart Platform Based Manipulators”, 6th International Conference on Intelligent Engineering Systems 2002, INES2002, Opatija, 2002
[18]羅偉彰, “平台球桿量測裝置設計分析”, 國立清華大學動力機械工程學系碩士論文, 2002.
[19]余志文, “六維運動量測系統”, 國立清華大學動力機械工程學系碩士論文,2008。
[20]彭怡敏, “五軸工具機動態誤差量測及補償”, 國立清華大學動力機械工程學系碩士論文, 2007.